To ensure heat exchangers in your facility are safe and efficient it is crucial that these devices remain free from even the smallest crack. One way to judge the strength of these plates is through integrity testing.
Integrity testing is a form of preventative maintenance that can help increase efficiency in your processing facility while minimizing downtime. This process makes sure your plate heat exchangers are crack free in 15 minutes per test.
Masterleo’s integrity testing services use a hydrogen-based system to quickly and safely evaluate the strength of your plate heat exchangers at three different pressures. Using Masterleo for integrity testing allows you to rest easy knowing you have a highly accurate understating of your processing equipment.
Integrity testing from Masterleo is extremely accurate with low background concentrations, the hydrogen-nitrogen mix (5-95%/10-90%) gives no risk of false positives. The high accuracy of the machine’s sensor allows our technicians to quickly identify the type of plate or gasket flaw. Masterleo’s efficient testing method can be executed in approximately 15 minutes per section with no need to open the units to run this test and no cleanup is required.
This testing for plate heat exchangers, follows this simple process:
The hydrogen-nitrogen mix used for integrity testing is the ideal gas for finding microscopic flaws in the plate and gasket before they become leaks allowing you to process product with the confidence that no cross-contamination is occurring. Unlike other methods, hydrogen and nitrogen are sustainable, non-scarce recourses that can be used without environmental concerns. Other benefits of our integrity testing services include:
Masterleo’s integrity testing process is able to easily detect even the smallest cracks in your plate heat exchangers and recommend the replacements necessary to keep your sanitary process up and running. Contact us to schedule your Integrity Testing Service